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Next: Examples of 3D Packaging Up: 3D VLSI packaging Technology Previous: Design Software

Discussion

 

Three dimensional packaging technology enhances most aspects of electronic systems such as size, weight, speed, yield and reduces power consumption. Moreover, due to the systematic elimination of faulty ICs during the assembly process of a 3D device, the yield, reliability and robustness of the end device will be high compared to a discrete implementation of such a device. Currently, 3D packaging is limited by a number of factors. Some of these limitations, such as thermal management, are a result of densification, others are due to technological limitations, such as via diameter, line width, via pitch, and line spacing. It is expected that the effect of such limitations will decrease with advances in packaging technology.

The main issues in 3D packaging are the quality, the length and the number of vertical interconnections between the stacked chips or MCMs. As seen from the above discussion, these issues have been investigated by a lot of companies and manufacturers who have developed different techniques. From our research point of view, the technology which provides the largest number and the highest quality vertical interconnections should be favoured, such as the ones described in sections gif and gif. Another important issue that has risen as part of this study is the accessibility to manufacturers who provide 3D technology. Even though many companies are active in 3D research and technology, few offer standard 3D products and even fewer provide access to their packaging technology. As part of this study, the issue of accessibility has been addressed by establishing links with manufacturers who provide 3D packaging technologies.

As seen from the above discussion, there are four distinct methods of stacking electronic circuits. Tables gif and gif provide a summary of most of the companies working in the area of 3D packaging, classified according to the type of elements to be stacked. Some of these companies are not mentioned in the report, however, they are listed for completeness. Moreover, Tables gif to gif summarise the companies working in the area of 3D packaging with their technology applications, accessibility to us, countries, and the vertical interconnection methods used in their packaging techniques.

 

 

Bare Die stacking Packaged Die stacking
Standard ICs Custom ICs Standard Package Custom Package
Actel IBM Mitsubishi CTS
Implex Irvine Sensors Thomson-CFS Dense-Pac
Matsushita (MEI) Fujitsu Samsung Electronics Grumman
Thomson-CFS Hughes Texas Instruments Harris
Hitachi & Intel Texas Instruments nChip, Inc. Hitachi
Valtronic, Inc. Matsushita NEC Corp. Motorola
AT&T Irvine Sensors RTB Technology
Cray Research, Inc. Staktek
Harris Trymer
Table: A list of most of the companies and institutions working in the area of 3D packaging

 

 

MCM stacking Wafer stacking
Custom Modules Custom Wafers
AT&T Mass Memory Technology
E-Systems Hughes
Raytheon (E-Systems) ATT
General Electric NTT and Thomson-CSF
Hughes General Electric &
Matra Marconi Space USAF Philips Lab.
Matsushita (MACO)
Motorola
Honeywell and Coors
RCMT@Berlin Uni
Lockheed
Table: Table gif Continued

 

 

Company Application Accessibility Country Interconnection Technique Ref. Page
Matsushita Memories Japan Stacked TAB carrier (PCB) gif
Fujitus Memories Japan Stacked TAB carrier (leadframe) gif
Dense-Pac Memories USA Solder dipped stacks to create vertical conductors on edge gif
Micron Technology Memories USA Solder filled holes in chip carriers and spacers gif
Hitachi Memories Japan Solder connections between plated through hole gif
Irvine Sensors Memories/ASICs USA Thin film `T-connects' and sputtered metal conductors gif
Thomson-CFS Memories/ASICs France Direct laser write traces on epoxy cube face gif
Mitsubishi Memories Japan PC boards soldered on two sides of TSOP packages gif
Texas Instruments Memories/ASICs USA Array of TAB leads soldered to bumps on silicon substrate gif
Grumman Aerospace ASICs USA A flip-chip bonded to faces of the stack
General Electric ASICs USA Folded flex circuits gif
Harris ASICs USA Folded flex circuits gif
MCC ASICs USA Folded flex circuits gif
Matra Marconi Memories France Wire bonded to an MCM substrate directly gif
Voltonic ASICs USA Wire bonded to a substrate through an IC gif
Table: An evaluation of companies which provides periphery interconnection between stacked ICs

 

 

Company Application Accessibility Country Interconnection Technique Ref. Page
Fujitsu ASIC Japan Flip-chip bonded Stacked Chips without spacers gif
University of Colorado & UCSD Optoelectronic USA Flip-chip bonded Stacked Chips with spacers gif
Hughes ASIC USA Microbridge springs and thermomigration vias gif
Table: An evaluation of companies which provides area interconnection between stacked ICs

 

 

Company Application Accessibility Country Interconnection Technique Ref. Page
Matsushita Memories USA Solder leads on stacked MCMs gif
General Electric ASIC USA HDI-thin film interconnect laminated to side of stack gif
Harris Memories USA Blind castellation interconnection gif
CTS Microelectronics Memories USA Blind castellation interconnection gif
Trymer Guidance Systems USA Solder dipped stacks to create vertical conductors on edge gif
Table: An evaluation of companies which provides periphery interconnection between stacked MCMs

 

 

Company Application Accessibility Country Interconnection Technique Ref. Page
Raytheon - E-systems ASIC USA Fuzz buttons in plastic spacer and filled vias in substrate gif
Technical University of Berlin ASIC Germany Elastomeric connectors with electrical feedthroughs gif
AT&T ASIC/ multiprocessor array USA Compliant anisotropic conductive material gif
Hughes ASIC/avionics USA Microbridge springs and thermomigration vias gif & gif
Motorola Not in Use USA Solder balls on top and bottom of substrate layers gif
Micron Technology Memories USA Stacked silicon wafers with filled vias gif
Lockheed ASIC/ IR processors USA Stacked silicon wafers with filled vias gif
Table: An evaluation of companies which provides area interconnection between stacked MCMs


next up previous contents
Next: Examples of 3D Packaging Up: 3D VLSI packaging Technology Previous: Design Software

Said F. Al-Sarawi,
Centre for High Performance Integrated Technologies and Systems (CHIPTEC),
Adelaide, SA 5005,
March 1997